Custom Mailer Boxes
Custom Black Mailer Boxes
Custom Black Mailer Boxes are made-to-order mailer box packaging for ecommerce and subscription brands, built around your product size, artwork…
Custom Mailer Boxes
Custom Mailer Boxes give ecommerce and subscription brands a made-to-size way to protect, present, and sell products with custom printing, thoughtful materials, and retail-ready finishes. Choose mailer box packaging in the right board, structure, and finish so every order supports your brand from shelf to unboxing.
Products
Shop Custom Mailer Boxes
5 made-to-order styles — pick a structure and we tailor size, stock, and finish to your product.
Custom Mailer Boxes
Custom Cardboard Mailer Boxes
Custom Cardboard Mailer Boxes are made-to-order mailer box packaging for ecommerce and subscription brands, built around your product size, artwork…
Custom Mailer Boxes
Custom Corrugated Mailer Boxes
Custom Corrugated Mailer Boxes are made-to-order mailer box packaging for ecommerce and subscription brands, built around your product size, artwork…
Custom Mailer Boxes
Custom Mailer Boxes
Custom Mailer Boxes are made-to-order mailer box packaging for ecommerce and subscription brands, built around your product size, artwork, and…
Custom Mailer Boxes
Custom Mailer Boxes with Inserts
Custom Mailer Boxes with Inserts are made-to-order mailer box packaging for ecommerce and subscription brands, built around your product size…
Category quote support
Need help choosing the right custom mailer boxes?
Send your size, quantity, stock, and artwork notes. A packaging specialist will recommend the right structure and reply with pricing, typically within one business day.
- Free design support
- Digital proof before production
- Free shipping across the USA & Canada
Why order with us
Choose custom mailer boxes with confidence
Explore 5 custom mailer boxes styles built for product fit, branded presentation, and practical production planning. Each option can be adapted by size, stock, print coverage, and finishing details.
Start with the product, then choose the structure, board, print coverage, and finishing details that support how it will be displayed, shipped, opened, and remembered.
Category strengths
- Ships flat and assembles into a sturdy mailer
- Works for ecommerce, kits, and subscriptions
- Inside print supports branded unboxing
- Corrugated structure protects products in transit
Buyer guide
- Choose the structure around how the product is sold, shipped, opened, and displayed.
- Match the stock to product weight, protection needs, and the finish quality your brand expects.
- Plan artwork with dielines, fold lines, panels, and required product information in mind.
- Use finishes selectively so the package feels premium without making the page or design feel busy.
| Materials | Cardstock (SBS), kraft, corrugated, or rigid board — matched to your product |
|---|---|
| Styles | Tuck-end, mailer, two-piece, sleeve, display, and fully custom structures |
| Sizes | Made to your exact dimensions — no fixed size chart |
| Printing | Full-color CMYK and PMS spot colors, inside and outside |
| Finishes | Matte, gloss, soft-touch, spot UV, foil stamping, embossing, window patching |
| Minimum order | flexible — ask for your run size |
| Turnaround | Standard production in 8–12 business days, depending on order size |
| Shipping | Free shipping across the USA & Canada |
FAQs
Frequently asked questions
Custom Mailer Boxes are used for mailer box packaging, retail presentation, shipping preparation, product organization, and branded customer handoff depending on the selected structure.
Typical options include corrugated board, kraft corrugated, or white corrugated stock. The right material depends on product weight, print goals, handling, and whether the packaging is used for retail, shipping, or gifting.
Yes. Boxes can be printed with logos, colors, product information, inside panels where suitable, and finishes such as lamination, foil, embossing, debossing, spot UV, or windows.
Prefer to talk? Call +1 (828) 455-0798