Vital Custom Boxes

Packaging Materials Guide

Cardstock, kraft, corrugated, rigid, and barrier films — what each stock is good at, and how to pick the right one for your product.

At a glance

Compare the stocks

Every stock below can be produced in your exact dimensions with full-color printing.

Packaging material comparison: structure, best uses, typical products, printing, and recyclability
Cardstock / SBSKraftCorrugatedRigid boardMylar / films
Feel & structureSmooth folding carton, 12pt–24ptNatural brown fiber, visible textureFluted wall between linersThick, non-folding wrapped chipboardFlexible high-barrier pouch
Best forRetail shelves & detailed artworkEarthy, eco-positioned brandsShipping strength & unboxingLuxury weight & giftingFreshness & aroma-sensitive goods
Typical productsCosmetics, bakery, retail cartonsCandles, soaps, bags, takeoutMailers, shippers, pizza boxesGift & magnetic-lid boxesCoffee, snacks, regulated goods
Full-color printingYesYesYesYesYes
Curbside recyclableYesYesYesUsually — remove magnets/ribbonCheck locally (specialty film)
Stock guide

Know your stocks

Cardstock & SBS

The default for retail packaging. Available from 12pt to 24pt, it folds cleanly, takes every finish we offer, and keeps fine type legible. Step up in caliper for heavier products or a more substantial feel in hand; choose SBS when color accuracy on a bright white base matters most. Food-safe material options are available on request for direct food contact.

See retail boxes

Kraft

Unbleached, naturally textured, and recyclable. Kraft prints beautifully with darker, high-contrast artwork and suits brands that want the material itself to carry the eco message. It pairs well with minimal one- or two-color printing.

See printed bags

Corrugated

A fluted layer sandwiched between liners gives corrugated its strength-to-weight advantage. It is the right call whenever the box travels — courier networks, food delivery, subscription mailers — and it can be printed inside and out for the unboxing moment.

See mailer boxes

Rigid board

Rigid boxes do not fold flat — they arrive assembled, with the heft customers read as luxury. Wrapped in printed paper and finished with foil, soft-touch lamination, or embossing, they are the standard for premium gifting and keepsake packaging.

See rigid boxes

Specialty films & mylar

High-barrier, resealable pouches protect aroma-sensitive and moisture-sensitive products. Options include clear windows and child-resistant zippers designed to help licensed brands meet state packaging requirements.

See mylar bags

Eco & recycled stocks

Most of the stocks above are available with recycled content, and uncoated kraft is the easiest to recycle curbside. Tell us your sustainability targets in the quote and we will match the closest stock — see the sustainability page for what we do and do not claim.

Our sustainability approach
Finishes

Then make it yours

Every stock takes a finishing layer — pick one statement finish rather than stacking them all. Unsure what survives shipping and shelf life? Ask in your quote and we’ll advise.

  • Matte or gloss lamination
  • Soft-touch coating
  • Spot UV
  • Foil stamping
  • Embossing & debossing
  • Window cutouts

Prefer to talk? Call +1 (828) 455-0798